a.The first process is to ferment raw chicken waste in the Composting area. If it’s available, adding other kinds of organic materials can make the nutrients in the final powder fertilizer product more comprehensive and balanced. For specific operation recommendations, please refer to the introduction above on the composting process of raw chicken manure materials.
Chicken / Sheep / Cow manure material powder after composting process
b.After the fermentation of the chicken manure is completed, the fermented material will be loaded to the Production area by a Loader to start the fertilizer making process. As the first process in the production line, the Feeding machine there will keep constantly feeding the incoming material from the Loader to the next Crushing process with help from the Belt Conveyor.
Shunxin Feeding machine working at project site in Algeria
c.Most of the composted raw chicken manure can be turned into powder, while there will be a small number of large particles, hard balls or big caking left after the composting process. Shunxin Crushing Machine will work on the small number of oversized fed by the Belt Conveyor and grind it into qualified powder for the Screening process.
Shunxin Crushing machine working at project site in Algeria
d.Shunxin Screening machine is used to separate the uncrushable objects like small bricks or stones not suitable for packaging from the qualified powder. You can dispose of it accordingly. The Belt Conveyor will take the most qualified chicken manure powder to the Packing process.
Shunxin Screening machine working at project site in Algeria
e.Shunxin Packing machine will treat the chicken manure compost product into bags as the final powder fertilizer product as needed. You can set up the weight of a single bag of finished fertilizer to the Packer according to the market demand and your actual requirements. It’s equipped with accessories of loading, weighing, sewing and conveying devices. The Packing machine works at a very high level of accuracy. The weight of each bag of end fertilizer product can be controlled at a range of 5~50kg, and the allowable error under normal circumstances does not exceed 1‰.
Chicken manure material processed into powder organic fertilizer in bags
3.2.Chicken waste to organic fertilizer granulating process
Diagram of Shunxin Granule Fertilizer Production Line for scale chicken manure processing
Based on the powder fertilizer production process (without the powder packing process), the final granular fertilizer product can be obtained after the granulation processing of the chicken manure powder that has been composted and grinded. Therefore, apart from the packing process (the granular organic fertilizer project uses the granular packing process), a powder organic fertilizer production line with the same output is usually included in the granular organic fertilizer production line.
This treatment process is suitable for scale commercial production of organic fertilizer. The end product can be stored for a long time with better fertilizer effect on crops or plants and longer lasting, so the price is higher and it is most popular choice in the fertilizer market.
Normally it includes 2 sections as well: Composting area and Production area. The common processes in a Granule Chicken Manure Organic Fertilizer Production Line are: Composting – Feeding – Screening – Crushing – Granulating – Drying – Cooling – Packing. Shunxin Technical Team will flexibly design a special process according to your project site and the required output of finished chicken manure fertilizer.
Chicken / Sheep / Cow manure material granules after granulating process
a.If the raw material is raw and unprocessed yet, the first process is to compost it same as in powder fertilizer project in the Composting area. For professional suggestion from Shunxin machinery on specific operation recommendations, please refer to the introduction above on the composting process of raw chicken manure material, to mix other kinds of organic material for more nutrients in final fertilizer product.
b.Fertilizer production process starts from here. You can apply a forklift loading machine for transporting the composted material from the Composting area into the Feeding machine in the Production area. The Feeding Machine will successively process the composted material to the next Crushing process.
c.The Belt Conveyor will take the composted chicken manure material for Crushing. Shunxin Crushing Machine performs very well on the organic material compost into fine-for-granulating powder in the process.
d.A small number of large particles, hard balls or big caking left after the crushing process will affect the granulation in the next process. The Screening machine will filter the bigger-sized material out back for re-crushing to powder, and the qualified powdery material for granulating.
e.The moisture of the dewatered or composted material at about 30% is very suitable for granulation. The Granulating machine will turn the powder material into round fertilizer granules at its working principle.
f.At the Drying & Cooling process, with help from the Fanning and Dusting accessories, the moisture in the granules can be dried out and granules get cooled down for the next Packing process.
g.Clients use Shunxin Packing machine to pack the granules into bags as final fertilizer product as needed. With accessories of loading, weighing, sewing and conveying devices, the packing range can be (5~50)kg/bag*(240~360)bags/hour.
In addition to the above treatment processes, Shunxin machinery will suggest many of our clients add some special treatment according to their own processing needs.
For example, you can consider the batching and mixing treatments before the granulation to improve the nutrient content of the final fertilizer. They can add different kinds of raw materials such as NPK/Urea powder and mix them at the corresponding amount evenly specified in the production formula;
Some clients also prefer the Coating process according to the established production plan, for the dried and cooled granules before packing with different colors, polyurethane or other coatings to better meet better market needs and extend the storage time of the fertilizer products.