Most of the fertilizers commonly seen on the market can be divided into 3 categories: Organic fertilizers, Inorganic fertilizers and Organic-inorganic compound fertilizers. These fertilizers are produced in different production methods depending on the different nature of raw materials, thus their fertilizer production processes are different as well.

Shunxin facility has been dedicated to fertilizer production equipment for more than 20 years, and has accumulated rich experience in project productions and installations. The followings show and introduce several common fertilizer production line drawings designed by our company for clients in different countries. If you have a related fertilizer production plan, welcome to provide us more relevant information. We will have professional sales staff together with our powerful technical team to work on the recommendations of suitable equipment and reasonable design and flexible plan for you.

I. How does Organic fertilizer production line perform for organic fertilizers?

Generally, powder organic powders and granular organic fertilizers are commonly used fertilizers for growers and gardeners. The raw materials for such organic fertilizers are usually kinds of poultry/livestock manure and straws and agro plant waste, etc. To ensure that the final product has good fertilizer efficiency, these raw materials need to be fully fermented and rotted before the organic fertilizer production. Therefore there are two sections in most organic fertilizer production lines: the Material Composting section and the Fertilizer Production section.

1. Let’s see what machines are included in a Powder Organic Fertilizer Production Line and how the line works to produce powder organic fertilizer as setup.

 Organic chicken manure fertilizer production process
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First, the main technological process of a powder organic fertilizer production line is: Composting – Feeding – Crushing – Screening – Packing. So the machines as included in a powder organic fertilizer line production are: a Composting machine, a Feeding machine, a Crushing machine, Screening machine, a Packing machine, Belt Conveyors connecting all the machines and a Controlling machine.

Second, here’s a simple introduction on how the powder organic fertilizer production line works: the raw material gets into the compost process and fermented completely, then is fed to crush into powder for packing in bags as needed. If you have other kinds of material ingredients to add into the material, a Mixing machine is an option for you. Meanwhile, for small scale fertilizer production plans, the Feeding machine and Screening machine can be optional. We can design the equipment in the production line according to your budget requirements or actual production plan.

2. There are more processes in a Granular Organic Fertilizer Production Line than in a powder line, thus the machines as included are much more accordingly to produce granular organic fertilizers.

Processes involved in biofertilizer production
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First, in addition to all the processes in the powder fertilizer line, the main process flow of a granular organic fertilizer production line is: Composting – Feeding – Crushing – Screening – Mixing – Granulating – Drying – Cooling – Screening – Packing. So the machines within are: a Composting machine, a Feeding machine, a Crushing machine, one Screening machine for powder material and one for granules product, a Mixing machine, a Granulating machine, a set of Drying and Cooling equipment and its supporting wind dedusting devices, a Packing machine, Belt Conveyors connecting all and a Controlling machine.

Second, on the raw organic material processed to be final organic fertilizer products in a granular fertilizer production line: the raw material gets completely composted, fed to crush into powder and/or mixed with other kinds of material ingredients, conveyed to granulation then dried to remove the heat and cooled down for packing in bags as planned. Similarly, if you prefer the final fertilizer products to be better-looking and long-lasting, a Polishing machine and a Coating machine will be your good choice. And you can decide it to be with or without the other machines besides the granulating and the packing machines to fit with your limited budget or production needs.

II. What are Inorganic fertilizer production lines and how do they work for fertilizers?

The raw materials for inorganic fertilizer are different, such as DAP/MAP/MOP/SSP, etc. According to the materials’ features and their reactions to each other while being processed, there are many different kinds of project designs for inorganic fertilizer production. The following three schemes suitable for inorganic fertilizer production are the most designed and installed projects by Shunxin facility for our clients. Let’s take a look at the equipment configuration and working conditions.

1. Most popular and easily-operated Bulk Blending Fertilizer Production Line all over the world

Simple and fast process for bulk blending fertilizer production
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First, the main process flow of a bulk blending fertilizer production line is easy and simple: Batching – Mixing – Packing. So the machines within are: a Batching machine, a Mixing machine, a Packing machine, a Belt Conveyor connecting batching to mixing and a Controlling machine.

Second, here’s how the raw inorganic material is processed to be final inorganic BB fertilizer products in a bulk blending fertilizer production line: the different kinds of raw material ingredients get fed in for precise and period batching then the mixture gets mixed completely and periodical for packing in bags as planned. From most projects at site of our clients, there are usually 3~6 kinds of raw material ingredients in this BB fertilizer line. You can have more for your fertilizer production as needed.

2. Powerful and no-drying Double Rollers Extrusion Granulator Fertilizer Production Line

Large scale compound fertilizer production process
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First, different from it in the granular organic fertilizer production line, this production line adopts the Dry granulation method during operation. So the main process flow of a double rollers extrusion granulator fertilizer production line is: Crushing – Batching – Mixing – Granulating – Screening – Packing. So the machines within are: a Crushing machine, a Batching machine, a Mixing machine, a group of Granulating machines, a Screening machine, a Packing machine, Belt Conveyors connecting all and a Controlling machine.

Second, the raw inorganic material goes to be final inorganic fertilizer products in a double rollers extrusion granulator fertilizer production line like: different kinds of raw material ingredients get crushed into powder, batched and mixed together continuously and completely, conveyed to granulation then screened for packing the qualified pellets into bags as planned. Similarly, a Polishing machine and a Coating machine are available for the final better-looking and long-lasting fertilizer products.

3. Large-scale and less-limited Rotary Drum Granulator Fertilizer Production Line

Closed type fermentation process in the production of organic fertilizer
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First, the same as in the granular organic fertilizer production line, it adopts the Wet granulation method with the rotary drum granulator machine in the inorganic fertilizer production line, so the main process flow is: Crushing – Batching – Mixing – Granulating – Drying – Cooling – Screening – Packing. It means the machines as included are: a Crushing machine, a Batching machine, a Mixing machine, a Granulating machine, a set of Drying and Cooling equipment and its supporting wind dedusting devices, a Screening machine, a Packing machine, Belt Conveyors connecting all and a Controlling machine.

Second, for the different raw inorganic material ingredients to be processed as final inorganic fertilizer products: all the raw material kinds get crushed into powder, then get completely and continuously batched and mixed, fed to granulation then dried and cooled down for bagging as planned. Similarly, a Polishing machine and a Coating machine are available for the final better-looking and long-lasting fertilizer products.

III. On the Organic-inorganic compound fertilizers

The project design can be chosen from the above organic fertilizer production lines. After the organic material ingredients get fully composted, it will be batched continuously and quantitatively with the inorganic materials according to the designated formula, then goes for further production processes.

No matter you want a first start into the fertilizer business from a small scale, or your plan is for large scale fertilizer production, all the machines in the different lines from Shunxin facility for the fertilizers production can be adjusted and perfected accordingly.

Welcome to show the detailed information of your fertilizer plan and let’s find out a reasonable fertilizer production design for your project.

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